A palletizer is an automated material handling machine used to stack and orient several individual products into a single load for a more convenient and economical method of handling, storage, and shipment. Palletizers are usually part of a bigger packaging process where functions such as weighing, counting, sorting, labeling, metal detection, and wrapping are integrated. Some of these functions may be integrated into the palletizing machine itself or done by separate equipment.
1. The composition of the workstation
① Collaborative robot
② Electric box control cabinet
③ Column lifting shaft
④ Base + clamp positioning
⑤ End effector
⑥ Operating system
2. Workflow of the workstation
Preparation → Palletizing method setting → Palletizing A → Palletizing B → Finish
3. Product advantages
1. Safe and stable
(1) It can directly work side by side with humans without using safety fences for isolation, and has a high degree of reliability and safety;
(2) Support 10-level collision detection and sensor safety detection;
(3) Provide 16 safety I/O interfaces, and the safety function will not be lost when a single fault occurs;
(4) The terminal will not fall when the power is off, and the product is safe and stable;
2. Flexible deployment
(1) Integrated design, light and flexible, small footprint;
(2) The deployment of new tasks on workstations is simple, quick and efficient;
3. Simple programming
(1) The programming method can be mastered in half an hour, and the simple programming can be completed in one hour;
(2) Visual programming is simple and efficient, and the robot can be easily manipulated without being proficient in programming languages;
4. Flexible production
Fast switching of multiple functional scenarios, flexible production can be achieved by man-machine collaboration, two-machine collaboration, multi-machine collaboration, etc.;
5. Wide range of applications
Widely used in food, medicine, 3C, daily chemical, e-commerce and other industries;
4,Features:
No programming
Low footprint
Simply in control
Simply flexible
Simply Maintenance
5,Technical details:
Payload, up to 20 kg
Capacity, up to 8 CPM when load 20KG
Item size, closed box (W×L×H) from 140×210×110 mm to 290×530×370 mm
Pallet sizes: EUR, INDU, US, JPN and AUS < 1230*1230mm
Pallet height, up to 2.1 m
Communication protocols, Modbus TCP/IP,EtherCAT,CAN,RS232/485
6,Technical Parameter :
Collaborative Robot Parameters | |
Weight | 60kgs |
Max Load | 20kgs |
Pallet Working Radius | 1600mm |
Maximum reach | 1600mm |
Power supply | 220V 50/60Hz |
Max. Working Spee | 1.2M/S |
Range of Motion(ROM) | J1 : ±360° |
J2 : ±360° | |
J3 : ±360° | |
J4 : ±360° | |
J5 : ±360° | |
J6 : ±360° | |
Max.Speed of Motion | J1/J2/J3: 148°/ |
J4/J5/J6: 186°/s | |
Positioning Accuracy | ±0.04mm |
Communication Type | EtherCAT |
IP Grade | IP54 |
Temperature Range | 0-55ºC |
Material | Aluminum alloy, Carbon fiber |
Parameters of Control Cabinet | |
Maximum stacking height | The maximum stackable height of lifting is 2100mm (including tray); generally up to 1600mm (including tray) |
Maximum pallet size | 1200mm×1200mm |
Stackable box size | L (260-500) mm * W (200-450) mm * H (150-400) mm |
Maximum allowable load | 20kg |
Fastest stacking speed | up to 8 boxes per minute |
Working radius | The maximum working radius is 1600mm |
Safety function optional: | safety grating, safety fence, safety induction carpet |
IP grade | Robot arm IP54, grippers and other accessories all meet IP32 |
Interface | Support multiple safety inputs and outputs, including emergency stop, safety protection, administrator mode, factory setting mode |
Safety function | Emergency stop function, reserved external safety interface (can be controlled through I/O interface) |
Status of the indicator light | When the power is on normally, the indicator light is always green; when the power is off, the indicator light is off |
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