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Automatic Shampoo Filling Line

Automatic Shampoo Filling Line

A shampoo filling line is a coordinated system of machines designed to automate the process of filling, capping, labeling, and preparing shampoo bottles for packaging

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  • Product Details

WB-JG6 Automatic Shampoo Filling Line

6-Nozzle Filler, Bottle Feeder, Labeling Machine, Coder, Accumulation Table & Bottomless
Conveyor for Cosmetic, Lotion, Liquid Packaging


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A shampoo filling line is a coordinated system of machines designed to automate the process of filling, capping, labeling, and preparing shampoo bottles for packaging. Below is a breakdown of the components of this filling line and their roles in the production line:

Workflow Overview
1. Bottle Feeding: Empty bottles are loaded onto the feeder table and aligned for processing.
   
2. Filling & Capping: The 6-nozzle machine fills bottles with shampoo and seals them with caps.
   
3. Labeling: Labels are applied automatically.
   
4. Bottomless conveyor hold bottles and Coding: Dates/batch numbers are printed on bottles.
   
5. Accumulation: Bottles are temporarily stored before packaging or boxing.

1. Bottle Feeder Table
* Purpose: Automatically feeds empty bottles into the production line.
 
* Function:
   * Bottles are loaded onto the feeder table (manually or via a conveyor).
     
   * The system orients and transfers bottles sequentially to the next station (e.g., filling machine).
     
   * Ensures a continuous, stable supply of bottles to maintain production speed.
   * Speed Adjustable

6-Nozzle Filling Capping Machine

* Filling Function:
   * Uses 6 nozzles to fill multiple bottles simultaneously, increasing throughput.
     
   * Volumetric or piston-based filling for precise measurement (critical for liquids of varying viscosities).
     
   * Can handle different bottle sizes with quick-change setups.

* Capping Function:
   * Applies screw caps, snap-on caps, or pump dispensers.
     
   * Torque-controlled capping ensures consistent sealing.

Fix position Sticker Labeling Machine.

* Purpose: Applies labels to bottles (front/back, wraparound, or neck labels).Adjustable label dispensers, servo-driven mechanics for accuracy, and rejection systems for mislabeled bottles.

* Function:
   * Automatically picks and applies adhesive labels with precision.
     
   * Can handle multiple label types (e.g., waterproof labels for shampoo bottles).
     
   * Sensors ensure correct positioning and alignment.

bottleonless conveyor .

A bottomless conveyor (also called a neck-handling conveyor, overhead conveyor, or cap-supported conveyor) is a specialized type of conveyor system designed to transport bottles or containers without supporting them from the bottom. Instead, it grips the bottles by their necks or caps, suspending them in mid-air as they move through the production line. This design is particularly useful in industries like cosmetics,  or food and beverage, where avoiding contact with the bottle’s body or label is critical for hygiene, preventing contamination, or preserving label integrity.

Bottle Accumulation Table

* Purpose: Acts as a buffer zone to manage workflow between machines.
 
* Function:
   * Temporarily stores bottles if downstream machines (e.g., packaging) experience downtime.
     
   * Prevents bottlenecks by allowing continuous operation of upstream machines (e.g., filling, labeling).
     
   * Often uses a conveyor with sensors to start/stop accumulation as needed.
Usage and Features
Application:
This production line is suitable for filling and capping semi-liquid products without or with small particles:such as sweet chili sauce, beef paste, bean sauce, mushroom sauce, tomato sauce, peanut butter, jam, honey, sauce, shrimp paste, shampoo, body wash, liquid detergent, dish washing liquid, etc.
Performance feature:
1. Adopts plunger type metering pump filling, high precision; The structure of pump adopts fast disassembly institutions, easy to clean and disinfect.
2. PLC control system, color touch screen display.
3. This machine has function of no bottle no filling and automatic counting.
4. The filling nozzle was equipped with drip-proof device.
5. When filling liquid, the filling nozzle dive into the bottom of bottle, rising slowly, it can effectively prevent bubbles.
6. Machine body and the parts contacting liquid are made of stainless steel, full compliance with GMP standard.
7. The machine comes with heating and stirring system, so that make the products more uniform, better mobility, easy to fill.

Technique parameter:
Model
WB-JG4
WB-JG6
WB-JG8
Filing nozzle number
4
6
8
Filling volume
50-1000ml (can be customized)
50-1000ml (can be customized)
50-1000ml(can be customized)
Filling speed
10-40 bottles/min
15-60 bottles/min
20-80 bottles/min
Filling accuracy
≤ ±1%
≤ ±1%
≤±1%
Capping rate
≥ 99%
≥99%
≥99%
Total power
6.0 KW
7.0 KW
8.0 KW
Power supply
1 Ph. 220V, 50/60Hz
1 Ph. 220V, 50/60Hz
1Ph.220V,50/60Hz
Net weight
700kg
800kg
900kg
Dimension
2800x1800x2300mm
3000x1800x2300mm
3200x1800x2300mm


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